One-pot hydrogen production and cascade reaction of furfural to bioproducts over bimetallic Pd-Ni TUD-1 type mesoporous catalysts

resumo

Bimetallic Pd-Ni TUD-1 type mesoporous catalysts are effective for the cascade reaction of the renewable platform chemical furfural (FUR) to the useful bioproducts 2-alkoxyfuran, 2-methylfuran (2MF), 4-oxopentanal and its acetals, which find diverse applications, some already in the market. With a single catalyst, the in situ hydrogen supply from formic acid (FAc), as well as several acid-reduction steps of the overall catalytic process were triggered, leading to the desired bioproducts (bioPs), all in one-pot under moderate reaction conditions. These multipurpose materials were prepared using different procedures and conditions, which influenced the material properties and the catalytic performances. Detailed characterisation (microstructural/molecular level) and catalytic studies led to new mechanistic insights into the FUR reaction (with identification of intermediates), allowed to assess the roles of the different types of metal species in the complex reaction mechanism, understand the influence of material properties on the catalytic process, and catalyst stability and regeneration. The best performing catalyst was prepared stepwise via impregnation of palladium on a hydrothermally synthesised nickel silicate with a molar ratio Si/Ni of 20, ending with filtration-washing-calcination procedures. This catalyst led to 83% 2MF yield, at 98% FUR conversion (90% total bioPs yield), using 1-butanol as solvent, at 170 degrees C. The reported catalytic protocol benefits from the fact that external usage of H-2 for catalyst activation and/or the catalytic reaction is not required, no high-pressure gases are used, and FAc is used as source of hydrogen supplied in situ for the catalytic reaction under moderate conditions. Moreover, FAc presents low toxicity, it is easy to handle/store, and is a typical coproduct of carbohydrate biomass conversion processes, and thus its re purposing is highly desirable.

palavras-chave

GAS-PHASE HYDROGENATION; FORMIC-ACID DECOMPOSITION; GAMMA-VALEROLACTONE; EFFICIENT SYNTHESIS; LIGNOCELLULOSIC BIOMASS; SUPPORTED PALLADIUM; PROMISING PLATFORM; FURAN-DERIVATIVES; METAL-CATALYSTS; FUEL ADDITIVES

categoria

Chemistry; Engineering

autores

Antunes, MM; Lima, S; Fernandes, A; Ribeiro, MF; Chadwick, D; Hellgardt, K; Pillinger, M; Valente, AA

nossos autores

agradecimentos

This work was developed in the scope of the project (Associate Laboratory) CICECO Aveiro Institute of Materials-POCI-01-0145-FEDER-007679 [FCT (Fundacao para a Ciencia e a Tecnologia) ref. UID/CTM/50011/2013], financed by national funds through the FCT/MEC and when applicable co-financed by FEDER (Fundo Europeu de Desenvolvimento Regional) under the PT2020 Partnership Agreement. The FCT and the European Union are acknowledged for post-doctoral grants to M.M.A. (SFRH/BPD/89068/2012) and A.F (SFRH/BPD/91397/2012), co-funded by MCTES and the European Social Fund through the program POPH of QREN. S.L., K.H. and D.C. thank EPSRC(UK) for financial support under EP/K014749/1. The authors are grateful to Dr. Rosario Soares (CICECO) for the assistance in the powder XRD measurements.

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