Towards sustainable additive manufacturing of continuous natural yarn-reinforced thermoplastic biocomposites: a review

resumo

The application of 3D printing with natural materials emerges as a promising strategy for achieving more sustainable production practices. Natural fibers offer an eco-friendly alternative for reinforcing composite materials due to their biodegradability, reusability, and low environmental impact. This review presents an in-depth analysis of continuous natural fiber-reinforced thermoplastic composites (CNFRTPCs) produced through fused filament fabrication (FFF), focusing on incorporating Continuous Natural Yarn Reinforcement in a polymer matrix. Key parameters influencing the FFF process, such as insertion methods, nozzle design, printing speed, and curvature, are evaluated for their effects on critical printing properties, including fiber-matrix adhesion and porosity. Furthermore, the influence of natural yarn incorporation on material performance-specifically mechanical strength and printability-is thoroughly examined. The findings highlight the potential of natural yarns for large-scale applications, providing a sustainable alternative to synthetic fibers and enhancing the eco-friendliness of 3D-printed composites.

palavras-chave

POLY(LACTIC ACID); MECHANICAL-PROPERTIES; THERMAL-PROPERTIES; FIBER COMPOSITES; SISAL FIBER; FLAX; ADHESION; PLA; INTERFACE; POLYMERS

categoria

Materials Science; Polymer Science

autores

dos Santos, NV; Giubilini, A; Minetola, P; Iuliano, L; Banea, MD; Cardoso, DCT

nossos autores

agradecimentos

This study was financed in part by the Coordenacao de Aperfeicoamento de Pessoal de Nivel Superior-Brazil (CAPES)-Finance Code 001 and Faperj Scholarship "Doutorado Nota 10"-Finance Code 202.485/2024. Also, this study was partly financed by Brazilian funding agency FAPERJ (Financial Codes 201.255/2022 and 210.030/2020).

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