Bio-Based Polyurethane Foams from Kraft Lignin with Improved Fire Resistance

resumo

Rigid polyurethane foams (RPUFs) were synthesized using exclusively lignin-based polyol (LBP) obtained via the oxyalkylation of kraft lignin with propylene carbonate (PC). Using the design of experiments methodology combined with statistical analysis, the formulations were optimized to obtain a bio-based RPUF with low thermal conductivity and low apparent density to be used as a lightweight insulating material. The thermo-mechanical properties of the ensuing foams were compared with those of a commercial RPUF and a RPUF (RPUF-conv) produced using a conventional polyol. The bio-based RPUF obtained using the optimized formulation exhibited low thermal conductivity (0.0289 W/m center dot K), low density (33.2 kg/m(3)), and reasonable cell morphology. Although the bio-based RPUF has slightly lower thermo-oxidative stability and mechanical properties than RPUF-conv, it is still suitable for thermal insulation applications. In addition, the fire resistance of this bio-based foam has been improved, with its average heat release rate (HRR) reduced by 18.5% and its burn time extended by 25% compared to RPUF-conv. Overall, this bio-based RPUF has shown potential to replace petroleum-based RPUF as an insulating material. This is the first report regarding the use of 100% unpurified LBP obtained via the oxyalkylation of LignoBoost kraft lignin in the production of RPUFs.

palavras-chave

CRUDE GLYCEROL; MECHANICAL-PROPERTIES; THERMAL-CONDUCTIVITY; BLOWING AGENTS; POLYOLS; OXYALKYLATION

categoria

Polymer Science

autores

Vieira, FR; Gama, NV; Evtuguin, DV; Amorim, CO; Amaral, VS; Pinto, PCOR; Barros-Timmons, A

nossos autores

agradecimentos

This work was carried out under the Project Inpactus-innovative products and technologies from eucalyptus, Project No 21874 funded by Portugal 2020 through European Regional Development Fund (ERDF) in the frame of COMPETE 2020 no246/AXIS II/2017 and CICECO-Aveiro Institute of Materials, UIDB/50011/2020, UIDP/50011/2020 & LA/P/0006/2020, financed by national funds through the FCT/MEC (PIDDAC).

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