abstract
During machining processes, a large amount of heat is generated due to plastic deformation, in a very small area of the cutting tool. This high temperature strongly influences chip formation mechanisms, tool wear, tool life, and workpiece surface integrity and quality. In this sense, knowing the temperature at various points of tool, chip, and workpiece during machining processes is of utmost importance to effectively optimize cutting parameters, improve machinability and product quality, reduce machining costs, and increase tool life and productivity. This paper presents a review of the various methods for temperature measurement and prediction in machining processes, being the different methods discussed and evaluated regarding its merits and demerits. The most suitable method for a given application depends on several aspects, such as cost, size, shape, accuracy, response time, and temperature range. Lastly, some future perspectives for real-time cutting temperature monitoring in the scope of Industry 4.0 and 5.0 are outlined, as well as being presented a new field of tools capable of measuring and controlling cutting temperature, called smart cutting tools.
keywords
TOOL-CHIP INTERFACE; THIN-FILM THERMOCOUPLES; INFRARED RADIATION PYROMETER; ELEMENT METHOD ANALYSIS; CEMENTED CARBIDE TOOLS; RAKE FACE TEMPERATURE; IN-SITU MEASUREMENT; GRINDING TEMPERATURE; ANALYTICAL-MODEL; THERMAL ASPECTS
subject category
Automation & Control Systems; Engineering
authors
Guimaraes, BMP; Fernandes, CMD; de Figueiredo, DA; da Silva, FSCP; Miranda, MGM
our authors
Cristina Maria da Silva Fernandes
CollaboratorProjects
CICECO - Aveiro Institute of Materials (UIDB/50011/2020)
CICECO - Aveiro Institute of Materials (UIDP/50011/2020)
Associated Laboratory CICECO-Aveiro Institute of Materials (LA/P/0006/2020)
acknowledgements
This work was supported by FCT (Fundacao para a Ciencia e a Tecnologia) through the grant 2020.07155. BD and by the project POCI-01-0145-FEDER-030353 (SMARTCUT). Additionally, this work was supported by FCT national funds, under the national support to R&D units grant, through the reference projects UIDB/04436/2020 and UIDP/04436/2020. Finally, this work was also developed within the scope of the project CICECO-Aveiro Institute of Materials, UIDB/50011/2020, UIDP/50011/2020, and LA/P/0006/2020, financed by national funds through the FCT/MEC (PIDDAC).